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        首 頁 公司簡介 促銷活動 產品展示 技術支持 售後服務 型錄下載 聯繫我們
        ENGLISH
        新能源汽車傳導檢測系統 [6]
        TYPE-C 測試儀 [5]
        蘋果Lightning測試儀 [2]
        高速瞬斷試驗儀 [4]
        線材高壓高速瞬斷分析儀 [6]
        精密四線式線材測試儀 [15]
        兩線式線材測試儀 [5]
        精密連接器測試儀 [7]
        汽車線束測試儀 [1]
        精密LCR電橋 [6]
        精密變壓器綜合測試儀 [1]
        電氣安規測試儀 [3]
        直流電阻測試儀 [3]
        線圈層間短路測試儀 [3]
        電源線綜合測試儀 [1]
        充電槍老化試驗系統 [1]
          AT-4000
        功能測試類 [4]
        新能源氣密儀 [1]
        常用測試儀器配件 [28]
         
         
         
        蘇州市姑蘇區城北東路1188號江星廣場1號樓702
        TEL:0512-65580072 65872833 65975310
        FAX:0512-67236917
        Email:sales@hctest.com

        手機:13776009076
        產品展示 > 充電槍老化試驗系統
        充電槍老化試驗
        型號:AT-4000

        一 設備用途及適用產品

        1.1設備簡介

        本交流充電槍老化測試機方案采用了先進的掃描控制與饋能負載,測試系統更加智能節能環保等特點。

        1)簡便:二維碼掃描啟動,自動匹配工位和產品,軟件記錄

        2)智能:軟件自動監測老化,故障或不良自動切斷電源并提示報警信息

        3)節能:采用饋能負載實現電能回收,以實現節能

        4)環保:電能回饋電網,不產生大量的熱量,避免試驗場所環境溫度升高

        5)追溯:測試數據可數據實時查詢和追溯

        1.2 適用產品

        用于交流充電槍老化測試,確保產品出貨符合要求。適用于符合GB/T 20234-2015電動汽車交流充電槍(模式2)產品老化測試,產品實物如下圖所示:

        工作電壓:AC220

        工作電流:8A/10A/13A/16A

        二 設備配置及技術參數

        2.1、工位數量:每組三層,每層12 工位,共2 組背靠背,總計72 工位;

        2.2、負載要求:每組接入8-40A 智能電控負載,采用饋能負載;

        2.3、供電插座:每工位配備10A/16A 標準插座;

        2.4、充電插座:每工位配備單項交流充電插座(符合國標);

        2.5、模擬充電:模擬充電槍叢連接到充電整個過程,每通道獨立可隨時停止;

        2.6、參數設定:工業電腦管理系統,負載電流和測試時間等參數在電腦中自由設定;

        2.7、測試要求;每條槍無序獨立掃碼測試,可任意開始或停止測試,產品不良或測試完

        畢均發出報警提示,更換新槍,同時系統自動存儲測試數據,報警時間可控;

        2.8、存儲要求:老化數據自動對應每個產品條碼存儲,可生成電子報表打印輸出;

        2.9、數據上傳:與MES 系統對接,數據可以上傳我公司追溯系統,可以隨時調閱;

        2.10、設備顏色:電腦白色;

        2.11、工作電源:AC220V/50Hz,老化電源,AC380V/50Hz

        2.12、設備尺寸:長2400mmX 1000mmX 2000mm

        三 測試原理

        3.1測試原理圖

        測試原理圖如下圖所示,KM表示接觸器,13A表示交流插座,黑色方塊表示交流充電槍槍座,控制引導為控制引導模塊,M2表示交流充電槍模式2。

        3.2測試控制策略

        設備接線原理圖,以12個產品舉例,后端串聯。最大測試個數以電壓降的最大允許范圍為限。此設備共有6組,每組12個產品同時在線測試。

        注:KMXAKMXB為互鎖接線,不能同時吸合。

        電器動作原理簡介:

        工位1,插入產品,KM接觸器吸合,M2產品通電,通過控制引導吸合S2開始充電,如果工位1產品正常充電,則KM1B吸合,KM1A斷開,不能充電或無產品,則KM1A吸合,KM1B斷開,將電直接傳輸至工位2;

        工位2,插入產品,KM接觸器吸合,M2產品通電,通過控制引導吸合S2開始充電,如果工位2產品正常充電,則KM2B吸合,KM2A斷開,不能充電或無產品,則KM2A吸合,KM2B斷開,將電直接傳輸至工位3;

        以此類推……

        工位12,插入產品,KM接觸器吸合,M2產品通電,通過控制引導吸合S2開始充電,如果工位2產品正常充電,則KM12B吸合,KM12A斷開,不能充電或無產品,則KM12A吸合,KM12B斷開,將電直接傳輸負載接觸器;

        功率表依次循環量測待測產品老化電壓和老化電流,發現不良即停止老化,并提示取出或更換老化產品。

        3.3饋能負載

        負載采用饋能負載,饋能式負載又叫能量回饋型電子負載,與普通電阻負載相比,它的工作方式是利用電力電子變換技術在完成測試功率實驗的前提下,將被測電源的輸出能量循環再生利用,將電能無污染的回饋電網,既節約了能源又不產生大量的熱量,避免了試驗場所環境溫度升高的問題。電力并網饋能負載系統原理如下圖所示。

        四 測試系統

        測試系統分為硬體與軟體。

        4.1 硬體

            硬體主要有工業電腦,老化電源,饋能負載,電氣與信號控制設備,掃描槍,及信號指示燈等組成。測試硬體組成如下圖所示:

        注:上述界面僅供參考,電腦上位機軟件以實際為準。

        4.2 軟件

        該系統軟件具有一鍵測試,其測試的所有結果可記錄查詢,具有二維碼掃描功能,可進行產品測試數據的追溯,操作臺按人體工學進行設計 ,設備可進行自檢。

        1)操作軟件采用中文界面,簡單易學;

        2)電腦化操作,所有測試一次完成

        3)可與MES系統相連

        4)開放式測試平臺

        5)可掃碼測試

        6)測試完可打印條碼標簽

        7)測試數據可追溯性

        8)測試數據可以自動保存為EXECL或者TXT文檔,并能列印單一顆產品的數據報告

            

           

         

        注:上述界面僅供參考,電腦上位機軟件以實際為準。

         

        五 主要設備

        序號

        名稱

        規格

        數量

        備注

        1

        工業電腦

        品牌:定制,19寸觸控一體機(WIN7 2G/128G)

        包含無線鍵盤+鼠標 USB無線網卡

        1

         

        2

        HCTEST新能源綜合測試軟件

        品牌:中測(自主研發),軟件含加密狗

         

        1

         

        3

        電氣與信號控制設備

        品牌:中測 型號:AT7001

        點位:128P

        1

         

        4

        精密線材測試機

        品牌:中測 型號:HC-6360

        點位:128P

        1

         

        5

        系統機柜

        品牌:中測(定制)

         

        1

         

        6

        老化電源

        外購30KVA

         

        1

         

        7

        饋能負載

        品牌:定制外購

        規格:9KVA/9KW 3

        1

         

        8

        空氣開關

        品牌:德力西 16A 漏保

         

        72

         

        9

        指示燈

        外購

         

        144

         

        10

        供電插座

        10A

         

        72

         

        11

        供電插座

        16A

         

        72

         

        12

        接觸器

        品牌:施耐德 18A

         

        150

         

        13

        無線掃描槍

        品牌:外購

         

        1

         

         

         

         

         

         

         

         

         

         

         

         

         

        :設備以實際報價清單為準

         

        六 制作周期

            制作周期60天。


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